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SimpleXD: AI-Powered Production Monitoring & Machine Vision Quality Control
Official Launch: February 11, 2026
System Architecture Overview
SimpleXD is engineered as a modular, edge-first AI inspection platform with centralised analytics and orchestration capabilities. The architecture is purpose-built to operate reliably in high-speed industrial environments whilst remaining scalable across multiple production lines and manufacturing facilities.
The platform's design philosophy prioritises deterministic real-time performance without sacrificing flexibility or integration depth. By leveraging edge intelligence for latency-critical operations and cloud analytics for strategic insights, SimpleXD delivers both immediate quality control and long-term process optimisation.
01
Data Acquisition Layer
Industrial-grade sensors and machine vision hardware capture continuous production data
02
Edge Intelligence Layer
Real-time AI inference and quality decision-making at the production line
03
Control & Integration Layer
Seamless interoperability with PLCs, SCADA, MES, and ERP systems
04
Data Management & Analytics
Secure storage, time-series analysis, and predictive quality indicators
05
Visualization & User Interface
Role-based dashboards for operators, engineers, and management
Data Acquisition Layer
SimpleXD employs industrial-grade machine vision hardware to capture continuous, high-fidelity visual data from production lines. The system's data acquisition architecture is designed to maintain consistent image quality regardless of environmental variability such as vibration, dust accumulation, or dynamic lighting conditions.
Key Capabilities
  • Frame rates optimised for high-throughput production environments
  • Precision-triggered image capture synchronised with conveyor speed
  • Configurable lighting compensation and exposure control systems
  • Multi-angle camera support per inspection point for comprehensive coverage
This layer serves as the foundation for reliable, repeatable quality inspection by ensuring that the AI models receive consistent, high-quality input data regardless of operational conditions.
1
High-Resolution RGB Cameras
Detailed surface inspection and colour verification
2
High-Speed Line-Scan
Continuous monitoring for fast-moving production lines
3
Infrared & Depth Sensors
3D profiling and thermal anomaly detection
4
PLC Signal Integration
Machine state correlation and trigger synchronisation
Edge Intelligence: Real-Time AI Inference
At the core of SimpleXD lies an edge-based AI inference engine optimised for real-time decision-making with sub-millisecond latency. This architectural choice ensures deterministic performance without dependency on continuous cloud connectivity, enhancing both operational resilience and data privacy.
Convolutional Neural Networks
Advanced CNNs trained for precise defect detection across diverse product categories and surface conditions
Object Detection & Segmentation
Component verification, assembly completeness checks, and precise defect localisation
Anomaly Detection Models
Identification of unknown or emerging defect patterns without explicit training examples
Optical Character Recognition
Labelling verification, serial number validation, and compliance code reading

Adaptive Learning Pipeline
Models are continuously refined using verified inspection outcomes whilst drift detection mechanisms identify changes in production patterns. Controlled retraining cycles ensure accuracy improvements without operational disruption.
Quality Control & Decision Engine
SimpleXD applies a sophisticated combination of rule-based logic and AI-driven decision-making to inspection results, ensuring both explainability and flexibility in quality control operations.
The hybrid approach allows engineers to define explicit tolerance boundaries whilst leveraging machine learning for complex pattern recognition that would be impractical to codify manually.
Inspection Logic
  • Pass/fail classification
  • Dimensional tolerance verification
  • Pattern conformity validation
  • Assembly completeness checks
Decision Outcomes
  • Automated rejection triggers
  • Operator alerts for borderline defects
  • Statistical process control flagging
  • Audit trail generation
This dual-mode decision engine ensures that quality control remains transparent and auditable whilst maintaining the adaptability required for complex modern manufacturing environments.
Comprehensive Production Line Monitoring
Beyond visual inspection capabilities, SimpleXD continuously monitors operational performance metrics to provide a holistic view of production health. By correlating quality data with operational indicators, the system identifies root causes such as machine wear, calibration drift, or upstream process instability.
Cycle Time & Throughput
Real-time tracking of production velocity and bottleneck identification
Micro-Downtime Analysis
Detection and categorisation of line stoppages and operational inefficiencies
Defect Distribution
Spatial and temporal analysis of quality issues across production batches
Equipment Utilisation
Asset performance tracking and predictive maintenance indicators
Control & Systems Integration Layer
SimpleXD is engineered for seamless interoperability with existing industrial ecosystems, eliminating the need for system replacement or major infrastructure modifications. The platform both consumes machine data and actively influences production flow through bidirectional communication with control systems.
Supported Integrations
  • Programmable Logic Controllers (PLCs) and SCADA systems
  • Manufacturing Execution Systems (MES) for production tracking
  • Enterprise Resource Planning (ERP) platforms for business intelligence
  • Robotic actuators and automated reject mechanisms
  • Quality Management Systems (QMS) for compliance documentation
Communication Protocols
  • OPC UA: Industry-standard machine-to-machine communication
  • Modbus TCP/IP: Reliable legacy system connectivity
  • REST & WebSocket APIs: Modern application integration
  • MQTT: Efficient event streaming and telemetry
  • Custom Protocols: Vendor-specific integration support
This comprehensive integration capability ensures that SimpleXD becomes a native component of your manufacturing infrastructure rather than an isolated quality control island, enabling data-driven decision-making across the entire production value chain.
Data Management & Analytics Layer
All inspection and operational data is securely stored, indexed, and prepared for comprehensive analysis. The data management layer supports both real-time operational decision-making and strategic long-term process optimisation initiatives.
Data Handling
  • Real-time streaming ingestion with guaranteed delivery
  • Time-series and image metadata storage optimisation
  • Configurable retention policies aligned with compliance requirements
  • Role-based access control with audit logging
Analytics Functions
  • Defect trend analysis and pattern recognition
  • Root-cause correlation with production parameters
  • Yield optimisation insights and recommendations
  • Predictive quality indicators and early warning systems
The analytics layer supports both plant-level operational dashboards and enterprise-wide performance aggregation, enabling manufacturers to identify systemic quality issues, benchmark facility performance, and implement data-driven continuous improvement programmes across their entire production network.
Visualization & User Interface
SimpleXD provides a web-based and tablet-optimised interface designed for operators, quality engineers, and management personnel. The user experience is crafted to reduce cognitive load whilst providing immediate access to critical information.
Interfaces are highly customizable based on user roles, ensuring that each stakeholder receives relevant information without unnecessary complexity. From shop-floor operators requiring immediate defect alerts to executives monitoring facility-wide performance, SimpleXD adapts to diverse operational requirements.
Live Production Dashboards
Real-time inspection status, throughput metrics, and quality indicators displayed with minimal latency
Visual Defect Analysis
High-resolution image playback with AI-generated defect overlays and annotation capabilities
KPI Tracking & SPC Charts
Statistical process control visualisations, trend analysis, and performance benchmarking tools
Alert Management
Prioritised notification system with escalation protocols and comprehensive audit trail logging
Security & Reliability Architecture
SimpleXD is engineered for industrial-grade security and operational uptime, recognising that production environments require both data protection and continuous availability. The platform implements defence-in-depth security whilst maintaining the resilience required for mission-critical manufacturing operations.
Security Measures
Encrypted Data Transmission
TLS 1.3 encryption for all network communications
Device Authentication
Certificate-based authentication and role-based access control
Secure Update Pipeline
Cryptographically signed model and software updates
Compliance Audit Trails
Immutable logging for regulatory compliance and forensic analysis
Reliability Features
Redundant Edge Nodes
Automatic failover to backup processing units without inspection interruption
Fail-Safe Inspection Modes
Conservative quality thresholds during system degradation
Network Resilience
Graceful degradation during cloud connectivity loss with local operation
Predictive Maintenance
Self-monitoring with proactive alerts for hardware and software issues

Compliance-Ready Architecture: SimpleXD's security and audit capabilities support compliance with ISO 9001, IATF 16949, FDA 21 CFR Part 11, and other industry-specific quality standards.
Flexible Deployment Models
SimpleXD supports flexible deployment configurations designed to accommodate diverse manufacturing environments, from single production lines to multi-facility global operations. Installation is engineered to be non-intrusive, allowing phased rollout without disrupting ongoing production activities.
On-Premise Edge Deployment
Complete system deployment within facility boundaries for maximum data sovereignty and zero-latency operation. Ideal for high-speed production lines requiring deterministic real-time performance.
Hybrid Deployment
Edge processing for real-time inspection combined with cloud-based analytics and centralized reporting. Balances operational performance with enterprise-wide visibility and advanced analytics capabilities.
Multi-Site Scaling
Unified monitoring and management across geographically distributed manufacturing facilities. Enables standardised quality control protocols with facility-specific configuration and performance benchmarking.
Implementation Approach
SimpleXD deployments follow a structured methodology that minimises production disruption whilst ensuring thorough validation. Initial installation typically involves pilot deployment on a single line, followed by validation against existing quality control processes, and gradual expansion across additional production lines as confidence and operational experience develop.
The modular architecture allows manufacturers to begin with visual inspection capabilities and progressively add advanced features such as predictive quality indicators, multi-line correlation analysis, and enterprise-wide reporting as operational maturity increases.
Technical Value Proposition
From a technical perspective, SimpleXD delivers a comprehensive quality and production monitoring platform engineered to meet the demands of modern, data-driven manufacturing environments. The system transcends traditional machine vision by integrating real-time AI inference, production monitoring, and enterprise systems into a cohesive operational intelligence platform.
<1ms
Inference Latency
Deterministic real-time inspection performance
99.7%
Detection Accuracy
Industry-leading defect identification rates
24/7
Continuous Operation
Uninterrupted quality monitoring capability
100%
Inspection Coverage
Complete production line visibility
Explainable AI Quality Control
Transparent decision-making with human-interpretable quality assessments and audit trails
Scalable Architecture
Modular design supporting single-line pilots through enterprise-wide deployments
Deep Industrial Integration
Native connectivity with PLCs, SCADA, MES, and ERP systems using industry-standard protocols
"SimpleXD is not merely a vision system—it is a fully integrated, intelligent quality and production monitoring platform engineered to transform manufacturing quality control through the strategic application of artificial intelligence and edge computing."